$$T_assy = \sqrt\sum_i=1^n (C_i \cdot T_i)^2$$
(0.20 + 0.10 + 0.15 = \pm 0.45) mm RSS gives a 40% tighter assembly tolerance than worst-case. 4. Modified RSS (Adjusted for Process Capability) In reality, manufacturing processes drift. The standard RSS formula assumes a perfect normal distribution. To account for this, engineers use Modified RSS : rss method tolerance analysis
$$T_assy = \sqrt0.20^2 + 0.10^2 + 0.15^2$$ $$T_assy = \sqrt0.04 + 0.01 + 0.0225$$ $$T_assy = \sqrt0.0725$$ $$T_assy = 0.269 \text mm$$ $$T_assy = \sqrt\sum_i=1^n (C_i \cdot T_i)^2$$ (0
(17.00 \pm 0.27) mm